FAQs

We’ve summarized the most frequently asked questions about our sustainable packaging concepts and design options.

Design & Customization

What is the minimum order quantity for a custom colour or decoration?

The 10,000 unit minimum applies per variant, not across a collection. Four shades of the same bottle are four production runs, so each one carries its own minimum. The same applies to a decoration change. This is a moulding and changeover constraint rather than a commercial preference: colour changes require purging the machine, and short runs waste more material than they produce.

Can we bring our own design, or does Corpack develop it?

Both routes work. Corpack has an in-house design and development team, so a project can start from a brief, a sketch, a benchmark pack, or a finished 3D file. If you bring a finished design, expect a feasibility review before tooling. Wall thickness, draft angles, undercuts, and neck geometry frequently need adjustment to be mouldable at production speed without changing the look.

What decoration options are available for cosmetic packaging?

Decoration options include screen printing, hot stamping, digital printing, coatings, gradients, and embossing. Each technique offers different advantages in appearance, durability, and cost.

Sustainability & Materials

Is refillable packaging always the lower impact choice?

No, and it is worth checking before committing. A refill system only pays back if the durable outer part is genuinely reused, and the refill itself has to be lighter than the pack it replaces. If the outer is heavier plastic or a mixed-material construction, a low reuse rate can leave the system worse than a single mono-material pack. Ask for the reuse assumption behind any refill claim, including ours.

What is Sughera and how does it compare to standard plastics?

Sughera is a cork and rubber composite material used as a sustainable alternative to standard plastics in cosmetic packaging components such as caps and decorative elements. It combines natural cork with a small proportion of synthetic rubber for durability, offering a distinctive tactile finish along with a lower environmental footprint than virgin plastic. Corpack offers Sughera as part of its sustainable materials range.

What is mono-material packaging and why does it matter for recycling?

Mono-material packaging is made from a single type of plastic, such as PP or PET, across the entire pack including cap and closure. This makes the packaging easier to sort and recycle, since mixed materials often cannot be separated at standard recycling facilities. Corpack designs mono-material PP and PET systems as a more recyclable alternative to multi-material packaging.

What is PCR plastic and how is it used in cosmetic packaging?

PCR stands for post-consumer recycled plastic, material reclaimed from used packaging and reprocessed into new resin. Corpack uses PCR in bottles, jars, and closures to reduce virgin plastic use without compromising strength or barrier performance. PCR content typically ranges from 30 to 100 percent depending on the product and color requirements.

What is sustainable packaging?

Sustainable packaging is packaging designed to minimize environmental impact by reducing resource use, carbon footprint, and plastic waste. It focuses on using materials efficiently, lowering emissions across the supply chain, and ensuring packaging fits into a realistic recycling or reuse system.Sustainability can be improved through lightweight, efficient designs, refill or reuse systems, and sourcing packaging closer to the final market to reduce transport emissions. Material choices also play a major role: mono-material designs improve recyclability, PCR plastics reduce virgin material use, and alternative materials such as aluminium, glass, or biobased materials can significantly reduce overall plastic waste when used appropriately.Ultimately, sustainable packaging is a holistic system, not just a material change. It considers sourcing, manufacturing, consumer use, and the real end-of-life pathway.

Regulatory & Certification

Do you test packaging compatibility with our formula?

Compatibility and stability testing sits with the brand, because the result depends on your formula and not on the pack alone. Corpack supplies samples in the production material for that testing. Run it before you commit to a production quantity. A pack that passes with a benchmark formula can still fail with yours if the fragrance load, essential oil content, or pH differs.

Which certifications and documents cover Corpack materials?

Depending on the material and the component, documentation covers EU food contact compliance, REACH, ECOCERT, and COSMOS. Not every certification applies to every item, since the relevant set depends on the polymer, the additives, and the intended contact. Ask for the documentation package for the specific article you are quoting rather than for the range, so your regulatory file matches what you actually receive.

What does PPWR mean for cosmetic packaging?

PPWR is the EU Packaging and Packaging Waste Regulation. It replaces the earlier directive and applies directly in every member state, which removes the national variation brands used to work around. For cosmetic packaging the practical effects are recyclability requirements at design level, limits on empty space in a pack, and restrictions on unsupported environmental claims. Multi-material components that cannot be separated at sorting are the most exposed.

Do you provide REACH and food-grade certifications?

Yes. Corpack provides full REACH compliance documentation and food contact certificates for our materials, supporting regulatory checks in global markets.

Startup Support & Ordering

What information do you need to prepare a quote?

To prepare a quote, we need your company details, delivery address, desired delivery date, material preference, size and capacity, decoration details, order quantity, and any customization needs. Sharing a brief, reference samples, or a benchmark design speeds up the process.

What is the minimum order quantity for standard packaging?

Corpack's standard minimum order quantity (MOQ) is 10,000 units. Some stock items may allow smaller quantities for early stage brands. Contact us to check current availability.

How early should I place orders for a product launch?

For a product launch, place orders 5 to 6 months in advance to allow time for samples, tooling, production, and logistics. Complex designs or new molds may need additional lead time.

Manufacturing & Tooling

Who owns the mold if we pay for the tooling?

Ownership is set in the tooling agreement and should be settled before the tool is cut. Two points are worth checking in any supplier's terms: whether the design rights sit with you or with the supplier, and whether the tool can be moved to another factory. Corpack owns the molds behind its own lines. Terms for customer-funded tooling are agreed per project.

How long does it take to develop a custom packaging mold?

Developing a new custom packaging mold typically takes 8 to 14 weeks from final design approval, depending on complexity and cavity count. This includes tool design, machining, sampling, and adjustment rounds before the mold is approved for production. Building this time into your launch schedule alongside sampling and production helps avoid delays.

How much does custom mold tooling cost for cosmetic packaging?

Custom mold tooling costs depend on the complexity of the design, the number of cavities, and the material used, and typically range from a few thousand to several tens of thousands of euros. Simple shapes with single cavity tools cost less, while multi-cavity tools for high volume production or intricate geometries cost more. Corpack provides a detailed tooling quote once design requirements and target volumes are confirmed.

What is the difference between standard and custom cosmetic packaging?

Standard packaging refers to existing designs and tooling that are ready for production without new mold development, which means shorter lead times and lower upfront cost. Custom packaging is developed specifically for a brand, with its own mold and design, offering full control over shape, branding, and functionality but requiring longer development time and tooling investment. Corpack supports both routes, and many brands combine stock components with custom decoration to balance speed and differentiation.

Supply Chain & Logistics

Can you deliver directly to our contract filler?

Yes. Deliveries go to whichever address you nominate, including a contract filler or a third party logistics site rather than your own warehouse. Confirm three things with the filler before the order is placed: the delivery window, the pallet dimensions their line accepts, and the packing format for the components. Changing any of these after production is scheduled usually costs time rather than money.